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Steel Mill Liner Design and Installation With C Content 0.2 - 0.5

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Buy cheap Steel Mill Liner Design and Installation With C Content 0.2 - 0.5 from wholesalers
  • Buy cheap Steel Mill Liner Design and Installation With C Content 0.2 - 0.5 from wholesalers
  • Buy cheap Steel Mill Liner Design and Installation With C Content 0.2 - 0.5 from wholesalers

Steel Mill Liner Design and Installation With C Content 0.2 - 0.5

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Brand Name:Chen's Liner
Model Number:DF695
Certification:ISO 9001:2008
Price:FOB USD 2000~2500 / Ton
Payment Terms:L/C,T/T
Supply Ability:25000 Ton/Tons / Year
Delivery Time:It depends on the quantity to be ordered
MOQ:2 Tons
Company Data
Active Member
Contact Person Vivian Xu
Business Type: 86--17768338719
Business Type: Manufacturer Importer Exporter Seller Other
Officials: Zhongyao,Xishan District, Wuxi, 214000, Jiangsu, China
Quality: Quality Certifitation Available
Product Details Company Profile
Product Details

Cr-Mo Alloy Steel Castings With C Content 0.2-0.5 Designed For High Toughness


1. Hardness difference from surface to center is less than HRC2.

2. The steel liners have higher reliability in AG mills and SAG mills.

3. The Pearlitic Cr-Mo Alloy Steel mill liners are widely used for AG mills, SAG mills, large ball mills.

4. Impact value:AK≥100J.

The general advantages in ball mills are as follows:

Output Increased

5~20%

Power Consumption Reduced

5~20%

Maintenance Decreased

Above 98%

The liners are easily installed and existing mills need no modification.


The additional advantages in cement mills are as follows:

No leakage of slurry

No repairs during service periods

Better reliability and stability

Production Improvement

Noise reduction

Steel Mill Liner Design and Installation With C Content 0.2 - 0.5

Materials 1: Double-Media Quenching Cr-Mo Alloy Steel Series

We specially design the material for ball mill liners in mines,coalfired power plants and cement plants,etc..

With our special double-media quenching process, the material can not only achieve ideal hardness

(HRC48~55) but also ideal toughness value (AK30~100J). It can completely meet the requirement of

liners of large and middle-size ball mills at home and abroad. The match of Middle Chrome Liners and

High Chrome Cast Balls has been the typical model in coal mills and cement mills. Meanwhile,

the material is applicable to the teeth plates, armored plates and hammers of crushers and excavator

bucket teeth.

Steel Mill Liner Design and Installation With C Content 0.2 - 0.5

Materials 2: Pearlitic Cr-Mo Alloy Steel Series

The Pearlitic Chromium-Molybdenum Alloy Steel Liners are widely used in AG Mill,SAG Mill and Ball Mills.

Hardness: HB310-375 (equivalent to HRC33-42)

Impact resistant Value: Ak≥60J (60×10×10mm) in normal ambient temperature.

We can produce pearlitic Cr-Mo steel as per AS2074 Gr. L / 2B.


Technical Parameters

Wuxi Orient Anti-wear Engineering Co., Ltd.

Chemical Composition & Mechanical Property of Wear-resistant Castings


Item

Cr-Mo

Alloy Steel I

Cr-Mo

Alloy Steel II

Cr-Mo

Alloy Steel III

High Cr white iron

High Cr Alloy Steel

High Manganese Steel

Ni-Hard cast iron

C

0.30~0.50

0.65~0.90

0.40~0.90

2.40~3.20

1.1~2.2

0.90~1.30

2.40~3.60

Si

0.50~1.20

≤0.75

0.70~1.20

0.60~1.20

0.60~1.20

≤0.08

≤0.80

Mn

0.40~1.20

0.50~1.20

0.60~1.00

0.50~1.00

0.50~1.00

11.00~18.00

≤2.0

Cr

1.70~2.50

1.50~2.50

4.00~7.00

12.00~30.00

11.00~30.00

1.50~2.50

1.5~10

S

≤0.04

≤0.06

≤0.04

≤0.04

≤0.04

≤0.04

≤0.15

P

≤0.04

≤0.06

≤0.06

≤0.06

≤0.06

≤0.06

≤0.15

Mo

≤0.5

≤0.5

≤0.5

0.10~3.0

0.10~3.0

≤1.0

≤0.10

Cu

0.10~0.60

≤0.25

0.20~0.40

0.10~1.00

0.10~1.00

-

-

Ni

≤0.50

≤0.30

0~0.30

0~0.30

0~0.30

-

3.3~10

Re

≤0.02

≤0.02

≤0.02

-

-

-

-

Equivalent

Specifications

DL/T 681-1999

GB/T26651-2011

AS 2074 L2B Mod

DL/T 681-1999

GB/T 8263-1999

AS 2027 Cr27

AS 2027 CrMo 15/3

AS 2027 CrMo 20/2/1

ASTM A532 Class III type A 25% Cr

ASTM A532Class II type B 15% Cr-Mo

BS 4844 3E

DIN1695

NFA32401.

GB/T 5680-1998

DL/T 681-1999

JIS G 5153-1999

ASTM A 128

DIN GX120Mn12

AFNOR:Z120Mn12

GB/T 8263-1999

AS 2027/Ni-Cr1-550

AS 2027/Ni-Cr2-500

AS 2027/Ni-Cr4-500

AS 2027/Ni-Cr4-600

AS 2027/Ni-Cr4-630

ASTM A 532 1-A,B,C,D

ASTM A 532 2-A,B,C,D,E

ASTM A 532 3-A

Material Type

Martensite Steel

Martensite or

Pearlitic Cr Mo Steel

Martensite Steel

Martensite matrix

Austenitic Mn Steel

-

Hardness

HRc≥48

HB470 &

HB 321~370

HRc≥50

HRc≥56

HB≤300

HRc≥56

Impact Value

Ak≥40J

-

Ak≥10J

Ak≥4J

Ak≥80J

-


In 2012, we registered a new patent about Liner Technology.

In December of 2000, we successfully registered the international patent in Canada.

In 1988 and 1997, we claimed domestic patents for ball mill liners .

The outstanding advantage of our liners is boltless.


Company Profile

Wuxi Orient Anti-wear Engineering Co.,Ltd.

Wuxi Orient Anti-wear Co., Ltd.  

      

We are a  specialized manufacturer of wear and heat resistant castings. Our main products are Mill Liners for Ball

Mills,SAG Mills,AG Mills,Crusher Wear Parts and Grinding Media.

 

1.  The Combined Self-fastened Boltless Ball Mill Liners

 This product, invented by Mr. Chen Chang-shun, senior engineer and the director of the company, is known 

as “China Best Liner”. It includes two parts, high wear resistance boltless plates, and highly expandable riveting 

plates, which are self-fastened and strengthened to withstand impact from mill balls.

In the recent 20 years, our liners have been widely used in large, medium and small ball mills in Chinese power 

generation, mining, cement, chemical engineering and metallurgical industries and super fine pulverizing 

equipments. It is the only recommended liner product in the latest standard of the electric-power industry in China.

 

2.  Materials 1: Martensitic Chromium-Molybdenum Alloy Steel Series

 We specially design the material for ball mill liners in mines, coal-fired power plants and cement plants, etc.. 

With our special double-media quenching process, the material can not only achieve ideal hardness (HRC48~55)

 but also ideal toughness value (AK30~100J). It can completely meet the requirement of liners of large and 

middle-size ball mills at home and abroad. The match of Middle Chrome Liners and High Chrome Cast Balls has 

been the typical model in coal mills and cement mills. Meanwhile, the material is applicable to the teeth plates, 

armored plates and hammers of crushers and excavator bucket teeth.

 

3.  Materials 2: Pearlitic Chromium-Molybdenum Alloy Steel Series

 The Pearlitic Chromium-Molybdenum Alloy Steel Liners are widely used in AG Mill,SAG Mill and Ball Mills. 

Hardness: HB310-375 (equivalent to HRC33-42)

Impact resistant Value: Ak≥60J (60×10×10mm) in normal ambient temperature.

 

4.  Materials 3 : High Chrome White Iron Series

High Chrome white iron we can produce include 15Cr, 18Cr, 20Cr and 26Cr. Under same working condition, the

 wearperformance of High Chrome mill liners is four times of that of high manganese steel liners and twice of that 

of low Chrome alloy steel liners.

 Meanwhile, we can produce high Chrome castings as per AS2027, ASTM A532 and BS4844.

 We produced Cr26 Mill Liners for Coal Mills for Chinese Power Plant.   

 

 5.  Material 4: Nickel-hard Cast Iron Series 

The hardness of Ni-hard cast iron series is more than HRC56.

Our materials conform to GB/T 8263-1999, AS2027/Ni-Cr1-550, AS2027/Ni-Cr1-550, 

AS2027/Ni-Cr4-500, AS2027/Ni-Cr4-600, AS2027/Ni-Cr4-630, ASTM A 532 1-A,B,C,D, 

ASTM A 532 2-A,B,C,D,E, ASTM A 532 3-A, G-X 260 NiCr42, G-X 330 NiCr42, G-X 300 CrNiSi952.

 

6.  We produced Cement Mill Liners for Conch Cement Group, the largest Chinese cement maker.

 

7.  Wear Parts for Crusher

 Jaw plates and cheek plates for jaw crushers, blow bars and impact plates for impact crushers, cone liners for 

gyratory crushers, hammers for hammer crushers and concaves and mantles for cone crushers. 

Depending on the specific working conditions, all wear parts can be ordered as Manganese Steel, high Cr cast 

iron or Cr-Mo Alloy Steel.

 

8.  Customer-made Mill Liners

In addition to our patented Boltless Mill Liners, we can produce wear castings as per the request of customers. 

So far, we have been the regular suppliers of mill liners for Magotteaux and Foster Wheeler Power Group. Now, 

we have supplied steel caps inserted in rubber lifters for SAG mills and AG mills to some mines in Australia and 

New Zealand.  

For any questions or inquiries, please let us know.

You're welcome to visit our foundries.

We sincerely hope to provide you good castings and services with our wear expertise.

                                                    

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