
Energy saving Hot Air Stenter Machine , Advantanced technology , Easy maintenance
1. Stenter Uses:
The stenter is a continous types of machine and can be used before
or after dyeing and printing. The stenter frame can be used for the
following processes:
1) Equlizing (skew and bow control);
2) Printed design control;
3) Fabric width setting,
4) Drying,
5) Application of finishing chemicals
2. Main technical data:
Fabric width | 1200mm-3600mm |
Roller width | 1400mm-3800mm |
Chamber door thickness | 150mm |
Padder type | Slant /vertical padder |
Main drive | Single drive (22Kw)/Double drive (11Kw x 2) |
Chamber quantity | As customer required |
Guide roller diameter | 125mm / 150mm |
Heating media | Thermal oil/Natural gas/Steam/Electricity or any two combined |
Entry rail type | Horizontal rail |
Entry rail length | 3m/6m |
Exhaust fan No. | Optional |
3. Working process:
High fabric entry frame ----- J-scray with Cloth guider ---- Padder mangle with tension applicator --- Weft straightner ---- Expanding roller ---- Overfeeding with screw expending ---- Edge detecting device & uncurler device--- Clipping/pinning-on ---- Chambers for setting ---Air cooling unit--- Clipping/pinning -off ---- End section --- Plaiting & batching.
4. Feature advantages:
1) Advanced Electrical Control system;all the electrical control components are used the international famous brand, such as Siemen/Mistubishi PLC and HMI, Mistubishi inverter, E+L selvedge tracing device and uncurler, Maxon Gas Burner etc.
2) Equipped with high Efficiency Heat Exchanger or Gas burner ( Maxon, USA), which quickly heat up the chamber temperature to the setting temperature, and greatly reduce the dull time and achieve production efficiency.
3) Special designed inner exhaust pipe enhanced the energy saving.
4) High efficiency 150 mm insulation lines the drying compartments. All types of heating are suitable for the system including gas direct, thermal oil, steam, and electric heating or any two combined.
5) VIROCK proven pneumatic doors are fitted on both sides of the stenter providing optimum access to the stentering chains, nozzles, gas burners, heat exchangers and the fabric.
6) The stentering chains: The stentering chain providing more than 10,000 hours re-greasing intervals. The system features unique bearings which ensure that the roller chain runs dry through the stenter. It requires minimum lubrication in the bearing.
7) The stenter also offers fire protection.
8) The control systems: The control systems feature touch screen control for many of the most important production parameters. It is also prepared for the online assistance teleservicing with language changeover if required. The control system is a fully programmable logic process controller and is expandable and adaptable for all tasks associated within modern textile finishing.
VIROCK TEXTILE PRINTING&DYEING MACHINERY CO.,LTD
Founded in 1990, the VIROCK Group is a professional provider of
textile machinery, storage equipment and general trade solutions.
The Group provides research, development, production, sales,
engineering and service of textile equipment and storage equipment.
We are an industry-renowned enterprise which devoted to provide one
stop solutions for Textile manufacturers, Integrators and other
clients globally. With the powerful platform resources of the
Group, the company has opened up the general trading business since
the year 2002 and devoted itself to creating value for customers
through the effective circulation of domestic and overseas
advantageous commodities. As a result, the Group completed the
layout of the three major business segments of textile equipment,
storage equipment and general trade.
We are excel in creating good products and services to customers at
home and abroad, the company's textile equipment, like stenter,
printing machine, long-loop steaming machine, desizing scouring
& bleaching range, mercerizing machine and drying products and
services have been explored to more than 20 overseas countries and
regions, the equipment is widely used in Japan,Pakistan,
Bangladesh, Thailand, Egypt, Indonesia, South Africa and many other
overseas customers’ plant, which create good economic returns.
Relying on cutting-edge, professional management and first-class
talent team, the company has always insisted on independent
research and development, we invest special funds to the
development of new products each year, the company is strong in
technology, especially we have a competitive advantage in
mechanical design, electrical design, multi-unit synchronization
and CNC, online testing, etc.
The company have many different patents which applied in the
products. Besides independent research and development, the company
attaches good exchanges and cooperation with Japan's Fuji,
Germany's Siemens and Chinese institutions and universities, trying
adopt industry's latest scientific and technological achievements
to company's products.
Emphasis on standards and quality is another important operation
practice of the company, we have passed the ISO9001: 2000
international quality system certification. It secures the quality
of our products.
In order to provide customers with faster service, the company has
set up offices in Zhejiang and Guangdong province in China,
Pakistan and Bangladesh overseas. VIROCK Group will continue to
improve three sales platforms for domestic customers, overseas
customers, overseas distributors to further and thoroughly
penetrate the domestic market, and step up efforts to deeply
develop the international market, focus on key projects and
resources to provide faster, more professional solutions and
services.
VIROCK Group will continue to adhere itself to customer value,
using the professional experience in field of textile machinery,
keep innovate in textile equipment, storage equipment, general
trade three business segments, to create maximum value for our
customers.