
China metal stamping die /deep draw die for metal deep draw lampshade
Progressive drawing die As a die forms a shape from a flat sheet of metal, there is a need
for the material to move into the shape of the die. The flow of
material is controlled through pressure
applied to the blank and lubrication applied to the die or the
blank. If the form moves too easily, wrinkles will occur in the
part. To correct this, more pressure or less lubrication is applied
to the blank to limit the flow of material and cause the material
to stretch or thin. If too much pressure is applied, the part will
become too thin and break.
Drawing metal is the science of finding the correct balance between wrinkles and breaking to achieve a successful part.
As a general rule, 3 times of metal thickness can be used for a start point. If the part shows evidence of cracked, the tool has been machined metal safe, thus allowing for additional radius. The part specification may require a small radius under the flange that may be achieved with one draw, as opposed to several draws to size the radius.
Product description
Mould material | D2,DC53,YG15,YG20,SKD11/51/61,SKH-9,Cr12mov, Cr12,45#, etc. |
Product material | copper, brass, metal, stainless steel, BeCu,aluminum |
Processing methods | Forings,CNC milling and turning,Grinding,Broaching,etc. |
Processing equipment | CNC machine,Automotic lathe machine,EDM machine,Stamping lathes,Wire-cutting machine,Milling/Grinding machine,Punching/Drilling machine,Ultrasonec cleaning machine,etc. |
Detection equipment | Projector,Calliper,Height gauge,Screw gauge,Hardness gauge,etc. |
Application | Electronic:Vehicle parts,CNC machining parts,Wireless receiver metal parts, 3G/4G Modem Wireless Network metal parts,USB housing. Automotive interior parts: connector, navigation frame, car key. All kinds of connectors, digital parts. |
surface treatment | Plating,Painting,Powder coating,Anodization |
Vibration grinding,Polishing,Brushing.or according to customer’s requests. | |
Design software | PROE ,,UG,SOLIDWORK, CAD,etc. |
Cavity | Single / Multi per request |
Mould life | 1-30million shots |
Specification | Many years machining parts processing experience;Precision tolerance less than 0.001mm;Depends on customer’s requirements. |
Delivery | Normally within 7-45 days (according to customer drawing, quantity and material) special case will be sooner |
Payment terms | T/T |
Package | Wooden case or as customer's requirements |
Packing:
First Step Wrapping by PE film to anti-rust.
Second wooden case without need of fumigation.Or as your required.
FAQ
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension
we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our
design/samples?
---- We can guarantee that all the dimensions are made according to
your drawing/sample.Please notice that dimension tolerence we can
do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s
specification.Before start making die parts,we will send the design
for your approval.
Q: What’s your advantage compare with other supplier’s on the
market?
---- We are stamping factory,have a team contains die
design,making,maintance and stamping production.We know how
important the good mold for stamping production.
---- All our engineers are with more than 10 years working
experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can
gurantee the dimension.Many of them make it by middle-speed wire
EDM/fast-speed wire EDM
Stamping die details:
Xiamen METS Industry & Trade Co., Ltd
2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our engineer, design, construct and validate highly precise metal stamping dies and tooling system solutions. Our team of experts partners with leaders across industries to provide tooling solutions that use high-strength materials, demand tight tolerances and require short lead times
METS has been focusing on the R&D of high speed precise progressive
die as well as stamping production since its establishment.
Process technology capability:
A. Hight precision. The precision can reach 1-4μm,Ra 2μm.
B: Zero loss of material use.
C: The min. space between connectors is 0.2mm
D: The pressing speed can reach 800SPM
E: The rate of hole diameter and thickness is 0.85:1
F: Standard component use famous brand
G: The stamping material thickness is 0.05-2.0mm
H:Rational construction , easy accessibility. Good for maintenance
We stamp metal parts ranging from small precision parts, such as electronic equipment and musical instruments, to large precision components, including processing equipment and architectural components that are decorative and functional. All-New Stamping has the capability to work in quantities from prototype runs to full production runs.
Our stock thickness for our ferrous and non-ferrous metals ranges from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm with pre-plated and finishing options. We also work with a complete range of materials to offer customers a large choice in specifications, including:
Steel
Aluminum
Stainless Steel
Plastics
Copper
Brass
Specialty Metals
102,No.42,Xibin Road,Xinglin,Jimei district,Xiamen,361022,China