
Open Casting / Metering Nozzle CCM Machine With Ladle Turret / Ladle Car
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius | 8m |
Strand quantity | 3 strands |
Ladle support type | Ladle turret or Ladle car |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Gas and water cooling , 2 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Hydraulic or flame cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 40T |
Tap-to-tap cycle | 60min |
Furnace quantity | 3sets |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 400,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) | 180x180 | 200×200 | 220×220 |
Casting speed(m/min) | 1.6 | 1.8 | 2.0 |
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 20hour (tons) | Annual output(300days) (tons) |
1 | 180×180 | 1.6m/min | 21.98 | 439 | 131,700 |
2 | 200×200 | 1.8m/min | 27.13 | 543 | 162,900 |
3 | 220×220 | 2.0m/min | 36.47 | 729 | 218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8~2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3~2.0 | Please refer to the computational table | 0.15~0.2 |
4. CCM equipment parts list
№ | Equipment name | Weight | Model and specification | Unit | |||
1 | Ladle turret | 21T | set | 1 | |||
2 | Tundish arriage | 12.5×2=25T | set | 2 | |||
3 | Tundish | 6×2=12T | set | 2 | |||
4 | Slag Pot | 2.5T | set | 1 | |||
5 | Long sleeve protection device | 0.3T | set | 1 | |||
5 | Tundish baking | 5.3×2=10.6T | set | 2 | |||
6 | Tundish nozzle | set | 2 | ||||
7 | Casting operation | set | 2 | ||||
8 | 200×200 Mould | set | 3 | ||||
9 | Mould cover | set | 3 | ||||
10 | Oscillator device | set | 3 | ||||
11 | Spray header | set | 3 | ||||
12 | Oriented segment | set | 3 | ||||
13 | Rigid dummy bar | set | 3 | ||||
14 | Dummy bar storage device | set | 3 | ||||
15 | Straightening and | set | 3 | ||||
16 | Straightening and | set | 1 | ||||
17 | Shears approach roller | set | 3 | ||||
18 | Billet clamping | set | 3 | ||||
19 | Torch cutting | set | 3 | ||||
20 | Collection cutting | set | 1 | ||||
21 | After cutting roller | set | 3 | ||||
22 | Transport rollerⅠ | set | 3 | ||||
23 | Transport rollerⅡ | set | 3 | ||||
24 | Knockout roller | set | 3 | ||||
25 | Fixed bezel | set | 3 | ||||
26 | Shifting steel | 6m length | set | 3 | |||
27 | Collection cooling | set | 1 | ||||
28 | Caster body cooling | include a backwash filter | set | 1 | |||
29 | Caster cover | set | 1 | ||||
30 | Automatic Length | set | 3 | ||||
31 | Gas source processor | deal instrument gas | set | 1 | |||
32 | Steel platform | 1 | |||||
Ⅱ | Hydrauli,Lubrication,pneumatic system | ||||||
1 | Host hydraulic station | set | 1 | ||||
2 | The billet hydraulic station | set | 1 | ||||
3 | Hydraulic lift tailgate | set | 2 | ||||
4 | Centralized grease lubrication station | set | 6 | ||||
5 | Hydraulic piping | set | 1 | ||||
6 | Lubrication piping | set | 1 | ||||
Ⅲ | CCM 3-Electric | ||||||
1 | Operating station | ||||||
2 | Software Package | ||||||
3 | PLC | set | 3 | ||||
4 | ET-200 PLC | set | 1 | ||||
5 | Inverter | ||||||
① | W-S machine inverter | set | 3 | ||||
② | Shears approach roller inverter power:4KW | set | 3 |
Wuxi City Haijun Hydraulic Electric Machines & Equipment Co., Ltd
WUXI HAIJUN HEAVY INDUSTRY CO.,LTD is a comprehensive enterprise
integrating scientific research, engineering design, system
integration, equipment sales and installation, serving those small
private enterprises at home and abroad. We provide customers with
overall designing from smelting to continuous casting to steel
rolling, and we have developed the high efficiency manufacturing
process with low energy consumption. At present, the main products
are continuous casting machines (CCM), steel rolling mill and
auxiliary equipments. We are now positively developing steel scrap
processing equipments and streamlines with high efficiency and low
installed capacity. The company is located near the exit of highway
of Wuxi City, Jiangsu Province, China, is only 2.5 hours drive from
Shanghai Pudong International Airport, with very convenient
traffic.
The company's founder and various engineering staffs have worked in
domestic large scale steel enterprises for years, with abundant
theoretical and practical experiences. Since establishment in 2000,
the company is positioned as: First-class metallurgical equipment
manufacturer and service provider.
On the basis of fully studying the metallurgical equipment
technology concept from advanced countries such as Germany and
Japan etc., the company has designed various CCMs with radius from
R4 meters to R12 meters of different models and specifications; we
also provide turn-key engineering services, with users all around
the world, such as India, Nigeria, Syria, Iran, Tailand and Vietnam
etc. There are also many
Wuxi Haijun always keeps the faith of "Innovation first,
Integrity-oriented ", fully understands users' demand, communicates
in each section in product designing, production, installation,
pre-sale instruction and after-sale services, we try best to
achieve most advanced technology, most reasonable configuration,
best quality, and lowest cost. We strictly follow the requirement
in ISO9000 quality system, to make the product achieve first class.
With development of enterprise and requirement of market, to better
serve customers, Wuxi Haijun has merged steel rolling equipment
manufacturer, and introduced the steel rolling project, to carry
out steel factory construction EPC project service.
To select Wuxi Haijun as partner, means to select trust and
safeguard. The correct choice will ensure the smooth operation of
your steel career and the reliable return of your investment.
Wuxi Haijun sincerely welcomes friends home and abroad!