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High Precision Small Servo Press / Touch Screen Type Servo Press Machine
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Brand Name:TJ
Model Number:TJ-SP-01,05,10,20,30,50,70,100,150,200,250,300
Certification:CE
Price:negotiable
Payment Terms:T/T,30% payment in advance,70% before delivery
Supply Ability:20 pcs per month
Delivery Time:6~8 weeks
Company Data
Active Member
Contact Person
Fiona Luo
Business Type:
86-512-68416781-+8618000732351
Officials:
No. 411, Jianlin Road, Suzhou New District, Suzhou, China
Quality:
Quality Certifitation Available
Product Details
Company Profile
Product Details
high precision remote monitoring servo pressing machine for pressure&displacement test with exclusive control software
Brief Introduction
1. Technology Principle:
(1) The machine is driven by servo motor,achieving the pressure assembly and pressure displacement measurement function by output force of high precision ball screw.
(2) Precise force sensor and encoder inside can measure the velocity ,pressure and position accurately.The exclusive control software can control pressing mounting force and velocity,stop position,dwell time and so on. to make sure the CNC management during the whole process.
2. Basic Operation:
(1) Teaching mode:relevant parameters can be set
(2) Operation mode:press the button,pressing machine would run with the setting parameters(as shown in the curve below)
(3) External control mode: the machine can receive the instructions via external I/O ports to work
(4) Editing function:
① allows multiple setups to control pressing mounting speed and stop position during the whole process
② realize the application of setting judgement window and incremental control etc.
3. Control Software
(1) Setup:allows to edit working program and set judgement condition
(2) data sampling program:can download the data during the whole process and save it in PC
Main Features
1. Diverse pressing mounting modes --meet high precision production and quality control requirements | |
| 1) | Servo pressing machine can control pressing mounting speed,position and pressure accurately. |
| 2) | Set lots of pressing programs including constant pressing speed,precise stop position,precise stop force,precise pressing displacement stop etc. working modes which can meet 2 or more sections pressing mounting working requirements easily. |
| 3) | Within the stroke,we can set any stop position precisely and don’t need to use any expensive precision mould to make sure the pressing precision. |
2. Online pressing quality control --meet quality control and data management during the whole process | |
| 1) | After the operation,all the setting,result data and press displacement curve can be shown on the interface of the pressing machine.It can control interference fit quality efficiently,realize the working data traceability management,detect and remove bad products to avoid more losses.It can also help to optimize the technical parameters and designs at the same time. |
| 2) | With the function of checking the position upon bearing force to test whether it works and the direction is right or not. |
| 3) | With the function of detecting the pressure and sampling other pressure values(max. value ,incremental value etc.)in any position of the pressing mounting displacement range to judg1e whether it can satisfy the set quality control conditions or not. |
| 4) | With the function of detecting pressure and position in the stop position to judge whether it can satisfy the set quality control condition in the stop position. |
3. Automatic precision compensation --meet the the precise assembly requirement under the special operating condition | |
The servo pressing machine has unique solutions:software automatic compensation,system dynamic compensation and external trigger stop function. | |
4. Environmental,energy-efficient,safe and low operating cost | |
| 1) | The AC servo motor actuating device provides clean working environment which satisfies the special requirements of different clean workshops. |
| 2) | Compared with pneumatic and hydraulic pressure,servo pressing mounting machine save about 80% energy,meet international environmental standard ISO14000. |
Function Application
1. Control pressing mounting assembly size precisely | |
| 1) | Servo pressing mounting machine can test the pressure precisely according to the set pressed depth and compensate workpiece size tolerance to make sure the precision. |
| 2) | It can also set pressure and displacement quality judgement region at the same time and detect online to ensure the product pressing mounting 100% qualified. |
2. Control pressing mounting stop position precisely | |
| 1) | The guide wheels is assembled between 2 positioning pallets.The pallets need to be mounted precisely during the assembly to ensure the size. |
| 2) | Set precise stop position and detect stop pressure. |
3. Control pressing mounting time and pressure | |
| 1) | Servo pressing machine can conduct precise regular time and pressure operation to ensure the safe and reliable bond. |
| 2) | It is widely used in the bonding operation and the ultrasonic welding. |
4. Control pressing mounting stop force precisely | |
| 1) | The encapsulation of aluminium casing needs precise force and displacement control. |
| 2) | Set the pressure accurately and control the stop position to avoid the motor being damaged by pressure. |
Parameters Table
| Items/Type | Unit | TJ-SP -01 | TJ-SP -05 | TJ-SP -10 | TJ-SP -20 | TJ-SP -30 | TJ-SP -50 | |
| Maximum value | KN | 1 | 5 | 10 | 20 | 30 | 50 | |
Allowance range | KN | 0.1-1 | 0.5-5 | 1-10 | 2-20 | 3-30 | 5-50 | |
Minimum adjustable unit | N | 1 | ||||||
Minimum detection value | 0.2% of the maximum pressure | |||||||
Lead | Maximun value | mm | 200 | 200 | 200 | 200 | 250 | 350 |
Minimum adjustable unit | mm | 0.01 mm | ||||||
Speed | Press mounting | mm/s | 0-35 | |||||
Fast forward/ return | mm/s | 0-100 mm/s | ||||||
Minimum adjustable unit | mm/s | 0.01 | ||||||
Dwell time | Maximum vaule | S | 3000 | |||||
Minimum adjustable unit | S | 0.1 | ||||||
| Repeatability | mm | ±0.01 | ||||||
| Power | kw | 0.4 | 0.75 | 1.5 | 2.2 | 3.5 | 5.5 | |
| Voltage | Tri-phase | V | 380/220 | |||||
| Items/Type | Unit | TJ-SP -70 | TJ-SP -100 | TJ-SP -150 | TJ-SP -200 | TJ-SP -250 | TJ-SP -300 | ||||
Pressure range | Maximum value | KN | 70 | 100 | 150 | 200 | 250 | 300 | |||
Allowance range | KN | 7-70 | 10-100 | 15-150 | 20-200 | 25-250 | 30-300 | ||||
Minimum adjustable unit | N | 1 | |||||||||
Minimum detection value | 0.2% of the maximum pressure | ||||||||||
Lead | Maximun value | mm | 350 | 500 | 500 | 500 | 500 | 500 | |||
Minimum adjustable unit | mm | 0.01 mm | |||||||||
Speed | Press mounting | mm/s | 0-35 | 0-35 | 0-30 | 0-25 | 0-20 | 0-15 | |||
Fast forward/ return | mm/s | 0-100 | 0-100 | 0-100 | 0-50 | 0-50 | 0-30 | ||||
Minimum adjustable unit | mm/s | 0.01 | |||||||||
Dwell time | Maximum vaule | S | 3000 | ||||||||
Minimum adjustable unit | S | 0.1 s | |||||||||
| Repeatability | mm | ±0.01 | |||||||||
| Power | kw | 7.5 | 7.5 | 7.5 | 7.5 | 11 | 11 | ||||
| Voltage | Tri-phase | V | 380/220 | ||||||||
★Only for reference.The stroke is optional,specific parameters are subject to the agreement.
FAQ
Q:How much is your minimum order quantity?
A:1 piece.
Q:What's the price of the product?
A:The price is based on the size,specification and accessories.You can provide us the detailed information and specific requires then we will make the model selection for you and give you the formal offer.
Q:Which countries and regions do your products export to?
A:France,Germany,Italy,Brazil,Mexico,Japan,Iran,India and etc.Mainly used for motor,automobile components,bearing pressing mounting etc.By the way,many customers replace pneumatic and hydraulic pressing machines with our servo pressing machines.
Q:Can we use our own software and only buy the hardware from you?
A:Yes,of course.We will communicate with our skilled technicians to ensure the software and pressing machine do the cooperative work successfully.
Company Profile
Suzhou Tongjin Precision Industry Co., Ltd
Suzhou Tongjin Precision Industry Co., Ltd. was established in December 2002, is currently located in Suzhou High-tech Zone, Jianlin Road, No. 411, with a registered capital of 45.36 million yuan, September 2015 share reform, May 18, 2016 in the national small and medium-sized enterprise share transfer system, stock code 837453, the existing staff of more than 200 people, of which 85% of the college education, R & D personnel More than 80 people. At present, the company has a modern office and plant area of about 15,000 square metres.
The company has been awarded "National Specialised, Specialised and
New Small Giant Enterprises", "2020 China's Top 100 Non-Standard
Automation Integrators", "Specialised, Specialised and New Small
and Medium-sized Enterprises of Jiangsu Province", "Jiangsu
Intelligent Manufacturing Leader", "Jiangsu Intelligent
Manufacturing Leader" and "Jiangsu Intelligent Manufacturing
Leader", "Jiangsu Province Intelligent Manufacturing Leading
Service Institution", "Jiangsu Province High-tech Enterprise",
"Jiangsu Province Intelligent Manipulator Engineering Technology
Research Centre", "Jiangsu Province Postgraduate Workstation",
"Jiangsu Province Private Science and Technology Enterprise",
"Suzhou Enterprise Technology Centre", "Suzhou Intelligent Servo
Press Engineering Technology Research Centre". Suzhou Intelligent
Servo Press Engineering Technology Research Centre", "Advanced Unit
of Scientific and Technological Innovation", "Excellent Unit of
Industry-University-Research Co-operation", "Gazelle Enterprise of
Hi-tech Zone", "High-tech Zone speciality and special new
enterprises", "East China University of Science and Technology",
"Nanjing University of Aeronautics and Astronautics postgraduate
training base" title, "Jiangsu Province". HV motor automation
production line of the first set of projects", "Jiangsu Province,
intelligent manufacturing services demonstration enterprise",
"Suzhou High-tech Zone, the top ten demonstration enterprises of
intelligent manufacturing", "Suzhou Quality Award" and many other
honours. " and many other honours and titles. We have passed
ISO9001:2015 quality management system certification, ISO14001:2015
environmental management system certification, "intellectual
property rights through the standard system", "fusion of two
systems management system".
Over the years, the company has been taking "green and unmanned
factory" as its vision, "to the world and China" as its mission,
and "innovation, enterprise, integrity and harmony" as its core
values. The core values of the company are "Innovation, Progress,
Integrity and Harmony". Based on the introduction of foreign
high-tech automation core components, the company has invested
heavily in research and development funds, mainly for new energy
vehicles, photovoltaic, 5G, energy storage batteries and other
industries, intelligent servo assembly technology needs, has been
successful independent research and development, design, assembly,
sales of Tong Jin brand servo-electric cylinders, intelligent servo
press fitting machine, the seventh-axis robots, truss robots
(heavy-duty) and other proprietary products, combined with the
six-joint robot to achieve the automation, safety, unmanned
Automation, safety, unmanned intelligent assembly green unmanned
production line, to provide one-stop factory intelligent assembly
automation system overall solution, to achieve industry 4.0. at the
same time, to provide customers with high-end trade brand
industrial control core components: Italy Gambini rack and pinion,
Panasonic servo system, Rexroth frequency converter, Nidec reducer,
APEX APEX reducer.
In recent years, Tongjin has been focusing on R & D investment,
increase the introduction of talent and their own training, the
company has applied for more than 200 patents, has been authorised
108, of which 40 patents of invention, design patents 1, 67 utility
model patents, has obtained 14 software copyrights, 4 software
products, 5 high-tech products in Jiangsu Province, 5 valid
trademarks registered, and applied for 3 international PCT special.
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