Industrial Autoclave For Rubber Vulcanization , Automated Pressure Autoclaves

Automatic Control Temperature Rubber Curing Autoclave High Configuration Customized

Ⅰ Product description

The rubber curing autoclave is mainly used for vulcanization of rubber products, and the vulcanization methods include direct steam heating vulcanization and hot dry air heating vulcanization. Electric power or steam boilers or conduction oil furnaces can be used as heat sources. Automatic control of temperature, pressure and time, safe and reliable performance, easy to use, can be customized for customers according to customer's product technical requirements.

1. The autoclave reactor is steel horizontal cylinder-type device,Kettle covers and cylinder are made of Q345R steel plate to suppress/roll formed,kettle cover flange, kettle body flange use 16Mn to be forgi the main are 100% welded, apply 100% X-ray detection, use computer-controlled furnace to operate an overall heat treatment process for the eliminationof weld residual stress and kettle head forging stress, this is at the leading position in China.

2. For different parts of the reactor body, set three forms of fixed support, movable support, end special support. Bitterly adapt to thermal expansion and contraction of reactor body, and ensure the normal work and life of kettle.

Working principle for electricity steam vulcanizing autoclave

Electric heated tubes are arranged in the bottom of the tank according to certain rules, the heat exchanger linked the electric heated tubes and the water channel. The height of the sink is 5~15mm. The steam which produced by electric heated tubes and water spread from down to up evenly until turn into condensate water pour into the sink after touched the wall of tank and then heat again. The temperature of the tank evenly and the pressure has no error, so it can prevent the different quality of the product because of the uneven temperature and pressure. After set working procedures, the heating, heat preservation, vulcanization and etc can be finished by automatic control system. The equipment stop working and give alarm after all procedures finished.

Ⅱ Main Model

Note: If the above model is not available, please tell us the diameter and length of the equipment you need. We can customize it for you. The maximum diameter which we can customize is 4.5 meters, the length can be customized according to users' needs.

Ⅲ Technical parameters

Ⅳ FAQ

1. What’s the welding method?
Automatic submerged arc welding, it has advantages of good weld quality and good weld appearance. It also hasn’t arc radiation. And our company has own special flaw detection to ensure the quality of the machine

2. What’s the open door method?
Open door manually, open the door by electricity, open the door by hydraulic. Advanced open door method ,only one young girl can open the door easily.
Automatic pressure safety interlocking method and manual safety interlocking method, it solved the safety problem of wrong operation.

3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is semi-automatic operation system, and we also can supply full-automatic operation system.

4. What is the heat source?
Steam boiler , conduction oil boiler and electric.
If you do not have the boiler, we can provide you with.
And you can also choose electric heating.

5. What’s the heat preservation way?
Using external thermal insulation.
The galvanized sheets which will not rust in ten years welded and fixed around the equipment and built in insulation cotton to ensure make full use of heat energy. The thickness of the insulation cotton which around the tank is 80mm and the thickness of the insulation cotton which around the head of the equipment is 60mm. It has advantages of easy to transport, long time use without deformation, good insulation effect and low cost.

6. Is it can be customized?
Sure, this rubber vulcanization autoclave can be designed according to customers’ requirements, the maximum to meet different product technology and process requirements.

Since 2008， Luy Machinery Equipment CO., LTD have more than 10 years experience in pressure vessel, the company covers an area of 5300m2 and has more than 200 employees. It is a modern new-type equipment manufacturing enterprise integrating design, manufacture and sales.

Our main products are wood impregnation equipment, cerosote wood treatment plant, wood heat treatment plant, rubber curing autoclave, composite autoclave, wood drying machine and ect. All equipments can be customized according to the customer's product process requirements, to the maximum satisfaction of different products technical and process requirements for the product.

We have exported to many countries, like Philippines, Uganda, Zambia, Kenya, Switzerland,Thailand, South Korea, Tanzania, Myanmar, Russia, Indonesia and ect.