Fully Automatic Welding Production Line For Semi Trailer Suspension Parts

1.Brief introduction:

This automatic welding production line is upgraded based on the customer's existing five robotic welding stations. Mainly including manual assembly zone, KBK lifting device in the assembly zone, times speed conveying line, robotic loading and unloading line, middle bracket / light medium bracket robotic welding station, Rear lifting / light rear lifting robotic welding station, plate chain conveyor, Manual repair welding and cleaning zone, KBK lifting device in the manual repair welding and cleaning zone and the master control system.

2.Layout plan

3.The core technology:

1). Conveying line of robotic loading and unloading line

Mainly includes loading and unloading robot, robot control cabinet, robot teaching pendant, robot slide platform, compatibility automatic gripper, times speed chain logistics line, plate chain type of logistics line and control system.

3). Fixtures

the fixtures adopts automatic clamping and positioning, ability to match with handling robot information. Simple structure, convenient operation, high efficiency of assembly, and stable clamping force.

4).The times speed conveying line

Adopting double-layer times speed conveying, which is divided into upper and lower layers, and the self-returning is formed. The workpiece is positioned on the conveying chain plate by the location pin, and a secondary positioning mechanism is arranged in the transfer robot connection area to automatically complete the precise positioning of the chain plate.

5). Robot slide platform

Driven by servo motor + precision planetary reducer, free programming. It adopts domestic famous brand reducer, guide rail, slider, rack and pinion, which has high walking precision, meets welding requirements and has long service life.

6) The control electric of welding production line

The programmable program control system is adopted, and the main control part is controlled by PLC system. With "manual" and "automatic" optional features,

With: reservation, power on/off and indication, emergency stop button, with mechanical anti-collision, servo anti-collision, power status detection, interference field inspection and other functions.

1. Simple structure, convenient operation and high efficiency

2, It can achieve information interaction with the handling robot, high efficiency

3. Hi product qualification rate and consistency

4. The robot slide rail uses a fixed dust cover for the track, which has low failure rate and is not easy to damage.

5. Each control system can be freely programmed to meet the welding requirements of each workpiece.

6. With safety protection mechanism, automatic shutdown protection measures will be taken if the equipment is abnormal or the user operates abnormally.

Kehui Technology Co., Ltd is a professional integrated project solution supplier on intelligent welding plant, located in China "Central City" - Zhengzhou City. Since 1996, focused on the development and production of various types of intelligent welding.

23 years of technology accumulation on intelligent welding since 1996. We have master core technology of welding as the core of intelligence manufacture, also is the most efficient and most important sore point in industry.

Our products include:Robot Production Line, Automatic Welding Production Line, Robotic Automation Systems, Robots In Automotive Industry, Robotic Welding Systems, Automated Welding Systems, Automated Warehouse Solutions, Boiler Robotic Welding Systems, Frame Structure Automated Welding Systems, Robotic Buckets Clean Palletizer System

Kehui Technology Co., Ltd owns four manufacture basements in China, total 26000 m2, Each basement has experienced workers, is capable of technical programming, site construction, manufacture, technical support, installation, commissioning and system integration. What is more, share resource and well cooperation could strongly support big project.

Kehui Technology Co., Ltd owns kinds of processing equipment to meet automobile welding equipment accuracy, like 5 sets CNC machining center, 20 sets NC miller, 10 sets NC lather, 20 wire cutter and 5 sets machining center or other NC equipments. Inspection equipment, 1 set laser tracker and 5 sets FARO three coordinate measuring machine, guarantees processing efficiency and equipment precision.

Quality product performance and good reputation, our products are not only successful sales in China, and have been exported to more than 120 countries and regions in the world, including: Germany, Japan, Italy, Russia, Japan, South Korea, Turkey, Brazil , India, the United Arab Emirates, Saudi Arabia and other countries, the products are subject to a great welcome and praise.