High Speed Automated Robotic Automation Systems For Medical Bed Frames 5～50mm/S

Robotic welding system for medical bed frames

Brief:

This robotic welding system is used for welding medicine bed frames, and similar frames. Using the MIG, MAG, CO2, or TIG welding method, suiting for two kinds of welding requirements, one situation is big size workpieces with double sides welding requirement, such as kinds of bed frames. Another situation is small size workpiece with single side or double sides welding requirement, such as kinds of bed legs. So this system uses two welding stations, one is for welding bed frames, another is for welding bed legs.

Application:

This system is widely used for welding requirement of bicycle frames, motorcycle frames, fence, agricultural machinery, engineering machinery, furniture, auto parts, car seats, sports equipment, medical equipment, hardware and electrical machinery.

Main Parameters:

Working Principle:

The bed frames welding station adopts the layout of one robot with two working stations, the worker can loading and unloading the workpieces at one working station when the robot is doing welding at another working station, reasonable allocation of operators, can maximize the efficiency of the system.

The bed legs welding station adopts the layout of three working stations, another two working stations can be loaded and unloaded workpieces when the robot is doing welding at one working station, reasonable allocation of operators, can maximize the efficiency of the system.

Equipment structure:

The bed frames welding station includes one set of long arm robot FD-V6L, one piece of mounting base, two sets of single-axis pneumatic positioners, three sets of fixtures, one set of robot controller, one pieces of robot teach pendant, one set of welding power source, one piece of welding gun, two pieces of external control boxes.

The bed legs welding station includes one set of normal robot FD-V6, one piece of mounting base, three sets of fixtures, one set of robot controller, one pieces of robot teach pendant, one set of welding power source, one piece of welding gun, three pieces of external control boxes.

Features:

1. Simple configuration and flexible layout.

The layout can be designed depending on real requirement, effectively avoid the interference situation of the fixtures, double-station configuration, rotating positioner and fixture, stable, and ensure high-quality welding with better level.

2. Suiting for the mass production, and the welding of workpieces with many welds and unconcentrated position.

No matter the straight seam, circle seam and other complex welds, ed The rotating positioner and the change of welding torch position can better ensure the accessibility and status of welding torch.

3. The layout of double-station, to improve the producing efficiency.

Saving the waiting time of robot when loading and unloading workpieces, to improve the using efficiency of robot and the producing efficiency. The system is designed to adapt to the two-shift work system, with a working time of 8 hours per shift, and the system meets the 24-hour continuous working ability of 24 hours.

4. The flexible layout can be customized by different requirement of customers.

Depending on customers’ requirement, the system can use different brand of robot, power source and others units.

5. High flexibility, reduced product renewal cycle, reduced equipment investment, saving cost.

Kehui Technology Co., Ltd is a professional integrated project solution supplier on intelligent welding plant, located in China "Central City" - Zhengzhou City. Since 1996, focused on the development and production of various types of intelligent welding.

23 years of technology accumulation on intelligent welding since 1996. We have master core technology of welding as the core of intelligence manufacture, also is the most efficient and most important sore point in industry.

Our products include:Robot Production Line, Automatic Welding Production Line, Robotic Automation Systems, Robots In Automotive Industry, Robotic Welding Systems, Automated Welding Systems, Automated Warehouse Solutions, Boiler Robotic Welding Systems, Frame Structure Automated Welding Systems, Robotic Buckets Clean Palletizer System

Kehui Technology Co., Ltd owns four manufacture basements in China, total 26000 m2, Each basement has experienced workers, is capable of technical programming, site construction, manufacture, technical support, installation, commissioning and system integration. What is more, share resource and well cooperation could strongly support big project.

Kehui Technology Co., Ltd owns kinds of processing equipment to meet automobile welding equipment accuracy, like 5 sets CNC machining center, 20 sets NC miller, 10 sets NC lather, 20 wire cutter and 5 sets machining center or other NC equipments. Inspection equipment, 1 set laser tracker and 5 sets FARO three coordinate measuring machine, guarantees processing efficiency and equipment precision.

Quality product performance and good reputation, our products are not only successful sales in China, and have been exported to more than 120 countries and regions in the world, including: Germany, Japan, Italy, Russia, Japan, South Korea, Turkey, Brazil , India, the United Arab Emirates, Saudi Arabia and other countries, the products are subject to a great welcome and praise.