Servo Motor Stator Assembly Line for High Precision

A servo motor stator assembly line is a production line designed for assembling servo motor stators. Servo motors are commonly used in control systems and are known for their high precision, responsiveness, and stability, making them widely employed in industrial automation, robotics, CNC machines, and other applications.

The design of a servo motor stator assembly line typically involves the following main steps:

Parts preparation: The various components of the servo motor stator, such as stator coils, stator cores, bearings, end caps, etc., are prepared for the assembly process.

Stator coil assembly: Stator coils are mounted onto the stator cores, which often involves winding the coils into the core slots and ensuring correct positioning and fixation.

Stator core assembly: Assembled stator coils are then installed into their corresponding stator housings or frames, which requires precise alignment and securing.

Bearing installation: Bearings are mounted into the stator housing to support the rotation of the motor rotor.

End cap attachment: After stator assembly, end caps are installed to protect the stator and coils and secure the stator components.

Quality inspection: Throughout the assembly stages, quality checks are performed to ensure the components meet the required standards.

Dynamic balancing test: Once the stator assembly is complete, the motor undergoes a dynamic balancing test to ensure there is no significant vibration or imbalance during high-speed operation.

Final assembly: After all the stator components are assembled, the stator is integrated with other motor parts, such as the rotor and housing, to form the complete servo motor.

Trial run and debugging: The fully assembled servo motor undergoes a trial run and debugging process to ensure its performance and functionality are functioning correctly.

Final inspection and packaging: The assembled servo motor goes through a final inspection to ensure it meets the required quality standards. It is then appropriately packaged and prepared for delivery to customers or further applications.

The design of a servo motor stator assembly line takes into account factors such as production efficiency, product quality, safety, and the production environment. For non-standard customized assembly lines, specific production requirements are considered during the design phase. Such assembly lines are typically provided by specialized machinery manufacturers or equipment suppliers, and they work closely with customers to meet their specific needs.

Suzhou Tongjin Precision Industry Co., Ltd. was established in December 2002, is currently located in Suzhou High-tech Zone, Jianlin Road, No. 411, with a registered capital of 45.36 million yuan, September 2015 share reform, May 18, 2016 in the national small and medium-sized enterprise share transfer system, stock code 837453, the existing staff of more than 200 people, of which 85% of the college education, R & D personnel More than 80 people. At present, the company has a modern office and plant area of about 15,000 square metres.

The company has been awarded "National Specialised, Specialised and New Small Giant Enterprises", "2020 China's Top 100 Non-Standard Automation Integrators", "Specialised, Specialised and New Small and Medium-sized Enterprises of Jiangsu Province", "Jiangsu Intelligent Manufacturing Leader", "Jiangsu Intelligent Manufacturing Leader" and "Jiangsu Intelligent Manufacturing Leader", "Jiangsu Province Intelligent Manufacturing Leading Service Institution", "Jiangsu Province High-tech Enterprise", "Jiangsu Province Intelligent Manipulator Engineering Technology Research Centre", "Jiangsu Province Postgraduate Workstation", "Jiangsu Province Private Science and Technology Enterprise", "Suzhou Enterprise Technology Centre", "Suzhou Intelligent Servo Press Engineering Technology Research Centre". Suzhou Intelligent Servo Press Engineering Technology Research Centre", "Advanced Unit of Scientific and Technological Innovation", "Excellent Unit of Industry-University-Research Co-operation", "Gazelle Enterprise of Hi-tech Zone", "High-tech Zone speciality and special new enterprises", "East China University of Science and Technology", "Nanjing University of Aeronautics and Astronautics postgraduate training base" title, "Jiangsu Province". HV motor automation production line of the first set of projects", "Jiangsu Province, intelligent manufacturing services demonstration enterprise", "Suzhou High-tech Zone, the top ten demonstration enterprises of intelligent manufacturing", "Suzhou Quality Award" and many other honours. " and many other honours and titles. We have passed ISO9001:2015 quality management system certification, ISO14001:2015 environmental management system certification, "intellectual property rights through the standard system", "fusion of two systems management system".

Over the years, the company has been taking "green and unmanned factory" as its vision, "to the world and China" as its mission, and "innovation, enterprise, integrity and harmony" as its core values. The core values of the company are "Innovation, Progress, Integrity and Harmony". Based on the introduction of foreign high-tech automation core components, the company has invested heavily in research and development funds, mainly for new energy vehicles, photovoltaic, 5G, energy storage batteries and other industries, intelligent servo assembly technology needs, has been successful independent research and development, design, assembly, sales of Tong Jin brand servo-electric cylinders, intelligent servo press fitting machine, the seventh-axis robots, truss robots (heavy-duty) and other proprietary products, combined with the six-joint robot to achieve the automation, safety, unmanned Automation, safety, unmanned intelligent assembly green unmanned production line, to provide one-stop factory intelligent assembly automation system overall solution, to achieve industry 4.0. at the same time, to provide customers with high-end trade brand industrial control core components: Italy Gambini rack and pinion, Panasonic servo system, Rexroth frequency converter, Nidec reducer, APEX APEX reducer.

In recent years, Tongjin has been focusing on R & D investment, increase the introduction of talent and their own training, the company has applied for more than 200 patents, has been authorised 108, of which 40 patents of invention, design patents 1, 67 utility model patents, has obtained 14 software copyrights, 4 software products, 5 high-tech products in Jiangsu Province, 5 valid trademarks registered, and applied for 3 international PCT special.